Consumables and workplace safety

Inkjet ink, solvent and COSHH planning

Select consumables for print performance and manage them through current safety data, site risk assessment, storage, ventilation and trained handling.

Industrial inkjet coding equipment using ink and consumables
Start with current supplier information

A safety data sheet supports, but does not replace, the risk assessment

The Health and Safety Executive states that safety data sheets describe chemical hazards and handling information, but the employer must use them as part of its own assessment. Obtain the current SDS for every proposed ink, make-up fluid, cartridge, cleaner and maintenance product before approval.

See HSE guidance on chemical safety data sheets, COSHH and printing products and DSEAR. A competent site-specific assessment is required.

Health hazards

Review inhalation, skin and eye exposure, sensitisation, cleaning tasks and accidental release using the SDS and actual work method.

Fire and explosion

Check flash point, storage quantity, vapour control, ignition sources and whether DSEAR assessment or hazardous-area controls apply.

Environmental handling

Define spill control, waste, empty containers, contaminated wipes and disposal according to supplier and site requirements.

Consumable approval

Link safety, compatibility and print quality

An ink that prints well still needs to be suitable for the workplace, product and packaging process. Record the exact consumable reference used in the sample trial so a later substitute is not treated as equivalent without review.

Approval itemInformation to record
Product identityManufacturer, product code, colour, batch where relevant and current SDS revision.
Printer compatibilityApproved printer, printhead, fluid system or cartridge and any software identification.
Packaging compatibilitySubstrate, coating, direct or indirect contact boundaries, dry time and durability test.
Workplace controlsVentilation, enclosure, storage, PPE, spill response, cleaning and waste arrangements.
Change controlWho approves another ink, supplier, formulation, colour, cleaner or pack material.
Safe operating routine

Plan normal handling and foreseeable faults

Delivery and storage

Check labelling, segregation, temperature limits, flammable storage requirements, stock rotation and access to current SDS information.

Filling or cartridge change

Use the approved work instruction, prevent mixing incompatible products, minimise spills and confirm the printer returns to the correct job.

Cleaning and maintenance

Control exposure during printhead cleaning, draining, filter or module replacement and spill recovery. Isolation and guarding remain part of the task.

Washdown and food areas need an application review

Do not infer hygiene suitability or an IP rating from the printer type. Confirm enclosure protection, cleaning chemicals, mounting, consumable handling and where ink or cleaning fluid could travel during normal operation or a leak.

Information for the supplier

Questions to close before consumables are approved

Include site safety requirements and approved packaging samples with the application enquiry.

Review ink and consumable suitability
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