Inkjet coding machinery

Continuous inkjet coders for high-speed production lines

CIJ coders are used where non-contact printing is needed on moving, curved, wet, uneven or varied products without stopping the packaging line.

Industrial inkjet coder installed on a packaging line
Practical specification

Where this inkjet coder fits

Before buying a coder, confirm the pack surface, speed and code requirement. The same date code can need a different machine depending on whether it is printed onto a curved bottle, carton, flexible film or outer case.

  • Fast date and batch coding on bottles, jars, cans, tubes and containers
  • Print onto plastic, glass, metal, films, cartons and coated packaging
  • Suitable where product presentation varies or surfaces are not perfectly flat
  • Can be mounted to conveyors, fillers, cappers, labellers and end-of-line systems
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Common usesExpiry date, lot number, batch code, serial code, simple QR or barcode, product ID
Typical productsBottles, jars, tubes, pails, containers, cans, flexible packs, irregular products
Line integrationProduct sensor, encoder, mounting frame, guarding interface and operator access
Selection data neededSubstrate, line speed, print area, print height, cleaning routine and environment
Related applications

Common packaging uses

Inkjet coder printing date and batch codes on packaging applications

Bottle coding machines

Print expiry dates, batch numbers and traceability codes onto plastic bottles, glass bottles, jars, tins and small containers.

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Inkjet batch and date code printed on cartons for packaging traceability

Carton and box coding

Inkjet printers for retail cartons, shelf-ready packaging, shipping cases and end-of-line case marking.

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Printed packaging sample with barcode QR code date and batch information

Pouch and film coding

Inkjet and alternative coding solutions for stand-up pouches, bags, labels, sleeves and flexible packaging lines.

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Common questions

Inkjet coding FAQs

When should I choose CIJ instead of TIJ?

Choose CIJ when line speed is high, the product surface is curved or uneven, the print head needs more stand-off distance, or the pack presentation is less controlled.

Can CIJ print on plastic bottles?

Yes. CIJ is commonly used for plastic bottle date and batch coding, subject to ink selection, surface condition and dry-time testing.

Can you fit CIJ to an existing conveyor?

Yes. The coder can usually be mounted to an existing conveyor with a bracket, product sensor and encoder where required.

CIJ specification and ownership

What to verify before choosing a continuous inkjet coder

CIJ is valuable where a small, non-contact code must be applied to moving products without stopping the line. The printer, fluid system, printhead mounting and product handling have to be assessed as one application.

Where CIJ has a practical advantage

Continuous inkjet can tolerate more variation in product shape and print distance than cartridge systems, making it a common starting point for curved bottles, cans, cables, extrusions and packs moving at production speed. It is also useful where the code area is small and the product cannot be brought into contact with a print mechanism.

The advantage is not universal. Very small 2D codes, dense graphics, large print areas or long blocks of text may favour a higher-resolution technology. The decision should be made from an actual print sample at the required speed and distance.

Model data to request in writing

  • Maximum print lines and usable character height for the chosen font.
  • Resolution and line-speed relationship for the proposed message.
  • Permitted throw distance and printhead orientation.
  • Cabinet and printhead environmental rating, ambient limits and air requirements.
  • Ethernet, serial, I/O, encoder, sensor and remote-message capabilities.
  • Approved ink and make-up fluids for the substrate and site.

Ink adhesion and drying

Plastic name alone is not enough: mould release, surface treatment, recycled content, condensation and cleaning residues can change performance. Trial the approved ink on production packs and include the actual time before the code is touched, conveyed, packed or chilled.

Fluids and running cost

Compare expected ink and make-up consumption, fluid shelf life, storage, ventilation, waste, cleaning materials and the effect of starts and stops. Ask for the assumptions behind any cost estimate, including message coverage and operating hours.

Routine maintenance

Define printhead inspection and cleaning, filter or service-module intervals, shutdown procedure and recovery after idle periods. The maintenance plan must follow the exact model and ink, not a generic CIJ schedule.

Application variableCIJ engineering checkAcceptance evidence
Product movementStable enough for a consistent gap and code position; encoder required if speed varies.Print samples at minimum, normal and maximum line conditions.
Surface conditionDry, wet, cold, oily, dusty, treated or coated condition documented.Adhesion and rub test after the agreed dry and handling time.
MessageExact fonts, lines, date rules, lot data and smallest code supplied.Approved master sample and saved message recipe.
ControlsSensor, encoder, job selection, line signals and data source defined.Functional test for normal running, missing product and fault states.
EnvironmentTemperature, humidity, dust, washdown, solvents and ventilation reviewed.Installed configuration matches the documented site requirement.
How should CIJ running cost be compared?

Use the same operating hours, message size, ink coverage, start-stop pattern and maintenance scope for every quotation. Include make-up fluid, cleaning materials, planned service parts, waste and operator time.

Does a stainless cabinet mean the printer is suitable for washdown?

No. Suitability depends on the published enclosure or IP rating and the complete installation, including connectors, printhead, cables and mounting. Confirm the cleaning method in the specification.

When is an encoder needed?

An encoder is useful when conveyor speed changes and print timing or character spacing must follow belt movement. A fixed-speed line may use internal timing, but this should be proven during the trial.

Can CIJ be connected to a PLC, database, ERP or MES?

Many models offer communication and I/O options, but the available protocol and data workflow are model-specific. Define the message fields, source, validation, fault response and responsibility for integration before order.

Related CIJ application guidance

Send the bottle or pack, intended code, line speed and site conditions for a CIJ suitability review.

Request a CIJ application review
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